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Steelmaking at Sparrows Point to continue through July

Decision means that furnaces won’t reopen until at least October – or twice the period originally announced.

alexei mordashov in forbes
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Sparrows Point’s owner, Russian billionaire Alexei Mordashov, has decided to delay the idling of the mill’s furnaces to stockpile steel for an anticipated longer shutdown.

Steelmaking is now scheduled to be suspended around July 28 for at least 65 days, rather than the company’s initial announcement of a 30-day shutdown beginning July 1.

The plant’s finishing mills will continue operating during this period, in part by using low-cost steel imported from Severstal’s Russian facilities.

The shutdown is aimed at restoring profitability at Sparrows Point, whose losses –attributed chiefly to its furnace operations – have infuriated Mordashov.

Severstal’s suspension of raw material deliveries to the mill will make it impossible to produce steel from scratch at the mill’s gigantic “L” blast furnace until at least October, according to John Cirri, president of United Steelworkers Local 9477.

The idling of the furnaces will affect about 700 workers. The company has not said how many employees may be laid off.

Mordashov at Washington Trade Talks

Two weeks ago, Mordashov accompanied Russian President Dmitry Medvedev on his visit to Washington, where the Russian president discussed Russia’s push to join the World Trade Organization with President Barack Obama.

Mordashov heads Russia’s working group on WTO accession. He has vigorously pushed for free trade worldwide and is the leading Russian investor in the U.S. through his ownership of Severstal.

His spokesmen have blamed the temporary shutdown of Sparrows Point on a steep decline of customer orders in the last two months.

As late as March, Sparrows Point was so awash with orders that, combined with weather-related delays, it was unable to deliver two-thirds of its orders on time, according to Plant Manager David A. Howard.

The backlog of orders led to the decision to import steel slabs from Severstal’s Cherepovets mill in northern Russian. The Brew documented the arrival of the first shipload.

Some Russian Steel Going to Michigan

The Steelworkers Union filed a grievance against the imported slabs, saying they violated Severstal’s agreement not to import steel when it purchased Sparrows Point in 2008.

According to a weekend e-mail from Cirri, the “last ship of Russian slabs has arrived and approximately 20,000 tons are being diverted to Dearborn.” Dearborn refers to Severstal’s Michigan plant, which is under the jurisdiction of the United Auto Workers and is apparently not covered by the no-imported-steel agreement.

This still leaves at least 50,000 tons of Russian steel stockpiled at Sparrows Point, according to Brew sources. Company officials have refused to discuss – or even confirm the existence of – the imported slabs.

The stockpile has caused unease in customer circles because “Buy America” rules require that only U.S.-made steel can be used in federally financed programs, such as highway construction and all projects funded by the American Recovery and Reinvestment (Stimulus) Act.

Processing Russian slabs could subject contractors and suppliers to possible sanctions from the government.

One large customer said it has “issues” with any Sparrows Point steel that uses Russian slabs.

Mark Reutter can be reached at reuttermark@yahoo.com.

  • Jason

    The union needs to start doing something for the rank and file besides collect dues. There is still no contract after 2 years of negotiations. Severstal will continue to do whatever it pleases while the union looks the other way.

    • Concerned union member

      You have to question your union president.jcirri@hotmail.com.Ask him the hard questions that you are entitled answers for.Why are manning agreements being shredded not by the compant but by the union.If you have less than 30 yrs down the point you are a second class member in the “honorable”mrCirri eyes.When we should be banding together as one union he is pitting young against old.

    • Gary G

      The big weapon that the Union always has, the potential for a STRIKE, is useless in this situation with the current economy and business conditions at Sparrows.

      Severstal would love for you to strike now.

  • R Kolberg

    Thanks for your thorough coverage of this issue, Baltimore Brew. Was wondering why I still saw black smoke coming out the L furnace stack over the holiday weekend. Now I know!

  • Jcirri

    Over the last year and half the “Concerned Steelworker” has gotten one thing right…except for calling me “Honorable”.

  • Jason

    John Cirri isn't just the union president but the contract coordinator as well. It would be one less person in the streets if he would give one of these positions up. His greed won't allow that to happen.

  • Jason

    John Cirri isn't just the union president but the contract coordinator as well. It would be one less person in the streets if he would give one of these positions up. His greed won't allow that to happen.

  • jjazz2099

    So here we go again,”Buy AMERICA” rules. Has anyone been shopping at a store? or purchase fuel at a pump lately? The Government makes the Policies and the UNIONS supports them.NAFTA/ CAFTA. Government+ Unions=Business+$$ Simple equation.So “Buy AMERICA” Rules? “Her back is broken also THE AMERICAN WORKER. So fire up the”L Blast Furnace and KEEP THE RUSSIAN SLABS. GOD BLESS AMERICA, may GOD BLESS the UNITED STEEL WORKERS in AMERICA and SPARROWS POINT.

  • John Henry

    Sparrows Point will never be competitive unless they partner with someone like SunCoke to build an environmentally friend Coke oven. It costs to much money shipping it in.

    • Fernando Vargas

      The SunCoke project was one of the Capital Projects that Severstal discussed when they first bought Sparrows from Mittal. It was exciting to hear about this project and many of the other projects that were mentioned by Severstal, after years of very little capital investement from Mittal and ISG.

      Then the recession hit, and Severstal made very little, if any, capital improvements.

      Coke is only one part of the burden for blast furnace raw materials. Iron ore is the other. Severstal had no long term iron ore or coke purchasing contracts. They were buying these materials on the spot market. If they had a real commitment to operating the blast furnace, they would have had longer term contracts for the raw materials.

      • Walter

        Hello Gary G

        Coke can be purchased and shipped into the Point's deep water docks from third world producers for less than it can be made at the Point. Remember – Coking grade coal needs to be mined and shipped – it is not free. Even Sun's wonderful process will be under the scope of the environmentalists.

        When the Point was first built, there were no millionaire's homes across the Patapsco River in Anne Arundel County, no large residential population in the water front communities of Baltimore County, no Yuppies sailings yachts into Baltimore Harbor, no Chesapeake Bay Foundation, no President Obama ordering that the polluting of the Chesapeake Bay must cease! The 40.000 steel and shipyard workers are down to less than 2,500. The Point is no longer a Defense Plant – the Army and Navy makes most of its armaments out of plastic and carbon fiber! No need for steel helmets and Liberty ships. No need to make coke when it is cheaper and less hassle to import it! Same thing with slabs – like the guy says: Bring them in by the boat load so that the plant can send out coils to not only the domestic market – but the global market as well. The plant's new owners and industry insiders know this is how to survive the global marketplace.

        Again – think finished product – out the door!

        Walter

  • Walter

    Turning crude Russian slabs into high quality – Sparrows Point – USA- made, coils will qualify the finished product as a U. S. A. made steel finished product. Customers should feel comfortable that they are buying a high quality product made in the USA!!

    The iron ore now used in our industry comes mostly from overseas anyway.

    By keeping L-furnace belching along – we are going to bleed the Point to death! She takes too much money to feed her and nurse her along – let the old girl die in peace – bring in the slabs!

    Alexei Mordashov can keep the plant running at a profit by moving away from the profit -draining blast furnace -BOF operations at the Point and stepping up the finishing side operations. Just think of an imported slab as another raw material to keep the Point alive and well. With increased coil production we will see an increase in jobs and job security!!!

    The Point and US steel needs to change with the global market place – please give Mr. Mordashov
    all the help you can so that he alone can streamline the Point to make it once again profitable.

    We have a real live person who now owns the Point – not a Board of Directors hiding out in the Penthouse of Martin Tower in Bethlehem, PA — planning how to spend your pension and health benefits- leaving the steelworker with egg on his face! Bethlehem Steel's management walked off with the worker's and shareholder's hard earned money.

    God Bless Alexei, as he is the only one person in the world with a plan and the strong will to keep this dinosaur alive and profitable! The high quality product leaving the plant is American made – even if an ingredient or two are imported.

    Walter

  • Walter

    Turning crude Russian slabs into high quality – Sparrows Point – USA- made, coils will qualify the finished product as a U. S. A. made steel finished product. Customers should feel comfortable that they are buying a high quality product made in the USA!!

    The iron ore now used in our industry comes mostly from overseas anyway.

    By keeping L-furnace belching along – we are going to bleed the Point to death! She takes too much money to feed her and nurse her along – let the old girl die in peace – bring in the slabs!

    Alexei Mordashov can keep the plant running at a profit by moving away from the profit -draining blast furnace -BOF operations at the Point and stepping up the finishing side operations. Just think of an imported slab as another raw material to keep the Point alive and well. With increased coil production we will see an increase in jobs and job security!!!

    The Point and US steel needs to change with the global market place – please give Mr. Mordashov
    all the help you can so that he alone can streamline the Point to make it once again profitable.

    We have a real live person who now owns the Point – not a Board of Directors hiding out in the Penthouse of Martin Tower in Bethlehem, PA — planning how to spend your pension and health benefits- leaving the steelworker with egg on his face! Bethlehem Steel's management walked off with the worker's and shareholder's hard earned money.

    God Bless Alexei, as he is the only one person in the world with a plan and the strong will to keep this dinosaur alive and profitable! The high quality product leaving the plant is American made – even if an ingredient or two are imported.

    Walter

  • Walter

    Hello Gary G

    Coke can be purchased and shipped into the Point's deep water docks from third world producers for less than it can be made at the Point. Remember – Coking grade coal needs to be mined and shipped – it is not free. Even Sun's wonderful process will be under the scope of the environmentalists.

    When the Point was first built, there were no millionaire's homes across the Patapsco River in Anne Arundel County, no large residential population in the water front communities of Baltimore County, no Yuppies sailings yachts into Baltimore Harbor, no Chesapeake Bay Foundation, no President Obama ordering that the polluting of the Chesapeake Bay must cease! The 40.000 steel and shipyard workers are down to less than 2,500. The Point is no longer a Defense Plant – the Army and Navy makes most of its armaments out of plastic and carbon fiber! No need for steel helmets and Liberty ships. No need to make coke when it is cheaper and less hassle to import it! Same thing with slabs – like the guy says: Bring them in by the boat load so that the plant can send out coils to not only the domestic market – but the global market as well. The plant's new owners and industry insiders know this is how to survive the global marketplace.

    Again – think finished product – out the door!

    Walter

  • http://twitter.com/rkolberg rkolberg

    Report: Severstal set to sell US steel assets. Buyers to submit proposals until Aug. 13.
    http://en.rian.ru/business/20100811/160158523.html

  • baltimorebrew

    Thanks Rebecca, we're on it. My finger was hovering over the “publish” button just as I saw your comment pop up…..fs

  • http://twitter.com/rkolberg rkolberg

    Report: Severstal set to sell US steel assets. Buyers to submit proposals until Aug. 13.
    http://en.rian.ru/business/20100811/160158523.html

    • baltimorebrew

      Thanks Rebecca, we're on it. My finger was hovering over the “publish” button just as I saw your comment pop up…..fs

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